Buyers Guide - Aviation Headsets

Aviation headsets come in two main categories: Passive Noise Reduction (PNR) and Active Noise Reduction (ANR).

• PNR headsets use dense ear seals and clamping pressure to block out cockpit noise. They’re reliable, simple, and often more affordable, making them ideal for student pilots or light aircraft.
• ANR headsets actively cancel low-frequency noise through electronic circuitry. This technology provides superior quietness and comfort, reducing fatigue on long flights — perfect for instructors, commercial pilots, or anyone flying noisy aircraft regularly.

Some premium ANR headsets also feature Bluetooth connectivity, enabling wireless audio for cockpit apps, flight planning tools, or phone integration during ground operations.

A headset might sound great in the shop, but after three hours in a warm cockpit, you’ll appreciate one that truly fits well. Comfort affects concentration — and concentration affects safety.

Look for:

• Adjustable headbands and pivoting earcups for a snug but non-restrictive fit.
• Soft, breathable ear seals that prevent heat build-up.
• Lightweight designs, especially for frequent or long-duration flights.

Every pilot’s head shape and cockpit environment is different. Trying on multiple models is the best way to find a comfortable long-term match.

A headset should last years, not months. Aviation environments expose equipment to heat, vibration, and sweat — factors that cheap materials can’t handle.

Professional-grade headsets use reinforced cables, stainless-steel or magnesium frames, and replaceable components (like ear seals and mic muffs). This ensures that you can service, not discard, your headset over time.

At Flight Store, we only stock brands known for their build quality — headsets that stand up to thousands of flight hours without compromising performance.

How can I reach your Customer Support team?
Email Customer Support is available at sales@flightstore.com.au. Call us on 07 5536 8694 or use our Email Enquiry Form.

Communication clarity isn’t a luxury — it’s a safety requirement. A muffled or crackling microphone can cause confusion in busy airspace.

Look for:

• Noise-cancelling microphones that filter out engine and wind noise.
• Stereo audio for natural sound separation and comfort.
• Adjustable mic booms for consistent placement and minimal interference.

For instructors or commercial pilots managing long communication sessions, crisp audio reduces strain and ensures accuracy in every transmission.

Ensure your headset is compatible with your aircraft’s intercom and plug configuration. Most general aviation aircraft in Australia use dual GA plugs, but helicopters often require U174/U plugs, and some corporate or airliner systems use 5-pin XLR or 6-pin LEMO plugs for powered ANR units.

Flight Store provides guidance on selecting the correct connection type and offer adaptors if you fly multiple aircraft types.

ANR headsets require power — usually from batteries or aircraft power. If you prefer simplicity and don’t want to manage batteries, PNR models may suit your needs.

For frequent flyers, look for auto-shutoff features that preserve battery life and compact carry cases for safe transport between flights.

Even the best headset may require servicing over time. Choosing a supplier with local expertise and warranty support ensures your investment is protected.

At Flight Store, we work directly with manufacturers and authorised service partners to provide Australian-based warranty support, ensuring minimal downtime and full compliance with manufacturer specifications.

Standard warranty on Bose Aviation and David Clark is 5 years whereas Lightspeed offer up to 7 years on their premium product range. This may go a long way towards your decision about the best headset for your operational needs.

Selecting the right model depends not only on budget but also your flying conditions, cockpit noise levels, and duration of use.

While you might find aviation headsets listed on general e-commerce sites, professional pilots understand that after-sales expertise is as valuable as the product itself.

Flight Store’s team includes experienced pilots who understand headset technology, aircraft compatibility, and real cockpit demands. When you purchase through an aviation specialist, you’re not just buying a product — you’re gaining ongoing support and technical assurance.

Your aviation headset is more than an accessory; it’s a trusted partner on every flight. Choosing the right model ensures clearer communication, reduced fatigue, and years of reliable performance. Whether you’re starting out as a student pilot or logging thousands of hours in commercial operations, investing in a professional-grade headset means flying with focus, confidence, and clarity.

Flight Store is proud to supply Australia’s aviation community with the industry’s most trusted headsets — matched to every pilot’s unique flying style and needs.

How can I reach your Customer Support team?
Email Customer Support is available at sales@flightstore.com.au. Call us on 07 5536 8694 or use our Email Enquiry Form.